The first post asked whether WWI and WWII gas checks were of different thicknesses. The answer is no. Inspection drawing IDW B/254 of 1917 specified 9 SWG plate steel for the gas check, and this remained good until post-WWII.
Variation in thickness of gas checks (from the same conflict, WWII) seems to have become the issue of interest. Accepting that fakes are not in the mix, this is down to manufacturing tolerance of plate steel.
Modern plate steel is produced in a number of grades, and current European standards specify different tolerances on nominal thickness. For plate between 3 and 5mm thickness (including, for example, 9 SWG at 3.658mm):
Class A, Lower -0.4mm, Upper +0.8mm
Class B, Lower -0.3mm, Upper +0.9mm
Class C, Lower 0mm, Upper +1.2mm
Class D, Lower -0.6mm, Upper +0.6mm
I am not aware of the standards for plate manufacture in either WWI or WWII, but I would venture similar gradings were applicable. Manufacturers of gas checks would be supplied with lots from the steel mills, so gas checks from a particular batch should be of similar thickness, but from batch to batch the thickness could vary.
Tom.