Old thread, great info despite conflicts about the 808 cartridge diameters.
WWIIBuff probably got the answer already to his question about what 808 felt like, for his reproduction project. Personally I liked using wood dowels for my display because they can't be confused with plastic explosives if inspected by a law enforcement officer. For example, painting modeling clay with almond extract so it smells like 808 would be over the top! Even if the LEO doesn't know what PE2, Comp C, 808, Gelignite, TNT, or dynamite is supposed to feel like, the cartridge can simply be unwrapped to show the wood. Give it a good rap on the table to make it sound like it. Have a wood saw handy to demonstrate sawdust.
On mine I rounded the ends somewhat which is probably how the original cartridges looked after wrapping, boxing, and handling. The wrapper reflects that roundness somewhat. I also drilled a hole in both ends in case I want to insert a (dummy) detonator. I use a Phillips head screwdriver as a rectifier to punch through the wrapper (I realize a 1 ounce primer was recommended to be used between det and HE).
I have read the early 808 was like rubber and I take that to mean somewhat springy. I don't know what "early" means. Pre-war? Some say the red stamped markings were early and blue later. Some say blue indicates a product better for sub-freezing temperatures, because that is noted on shipping boxes.
Back to the feel - later war 808 is said to feel like plasticine. To an American like me that means modeling clay. Moldable, not rubbery. Kneading makes it softer, as would adding Vaseline or heating it in a pocket or under the arm pit. The ordnance veterans on here can confirm that. So if one wants to completely simulate 808, use the type of modeling clay that does not harden, even in air. Other types might harden, certainly if baked. When I made my replica SAS Lewes Bombs, one is a cutaway showing the ball with buried "guncotton" primer (a cork) and "detonator" (aluminum tube), and "Cordtex" (plastic clothes line), I put the clay pieces under a heat lamp to harden so they are more durable when I take it out of the ration bag to show people.